HOW WE WORK

How to Create Custom Printing

Let us help you create the perfect custom hat for your school, team orbooster club.

Make it your own by using creative fabric and colorcombinations, unique embellishments, custom add-ons and more.

Play Video about produce cap1
How to Create Custom Printing

Customization requires only 3 quick step

to print the customized image logo onto the hat

Choose a hat

Confirm the style &color of the hat

icon-5
Provide content

Logo/pattern is sufficientPSD.AIJPG ect.

Finished product effect

Processing & production, confirm sample

TIME TO LEARN THE

Anatomy of hat

1. 5-Panel vs 6-Panel

A 5-Panel hat's front seam stops near the top of the hat. On a 6-Panel hat the front is two separate panels.

5-PANEL       

6-PANEL         

2. High Crown vs Low Crown

A high crown hat has a taller, more squared peak. A low crown hat has not as steep of an angle and is the most commonly used.

01-sidebyside (1)

HIGH CROWN // 6-PANEL       

HIGH CROWN // 5-PANEL  

LOW CROWN // 6-PANEL           

LOW CROWN // 5-PANEL         

3. Structured Vs Unstructured

A structured hat’s front panels are backed with buckram, making them stiff and sturdy.

structured hat
5 6 panel structured hat

An unstructured hat’s front panels are just fabric, so they have a more relaxed “dad fit” to them.

unstructured hat
5 6 panel unstructured hat

A half structured hat’s front panels are backed with a plastic mesh structure. Available only on a 5-Panel Adjustable Hat.

A foam backed hat’s front panels are lined with foam and typically paired with poly material.

foam backed hat
orange trucker cap hat
TIME TO LEARN THE

Anatomy of hat

A 5-Panel hat’s front seam stops near the top of the hat. On a 6-Panel hat the front is two separate panels.

5 panel flat brim hat 5-PANEL6 panel flat brim hat 6-PANEL

A high crown hat has a taller, more squared peak. A low crown hat has not as steep of an angle and is the most commonly used.

01-sidebyside (1)

6 panel high crown hat                        5 panel high crown hat                 6 panel low crown hat                      5 panel low crown hat

HIGH CROWN // 6-PANEL        HIGH CROWN // 5-PANEL                    LOW CROWN // 6-PANEL                         LOW CROWN // 5-PANEL

A structured hat’s front panels are backed with buckram, making them stiff and sturdy.

structured hat5 6 panel structured hat

An unstructured hat’s front panels are just fabric, so they have a more relaxed “dad fit” to them.

unstructured hat5 6 panel unstructured hat

Hats can be foam backed. The front panels are lined with foam and typically paired with poly material.

unstructured hatfoam backed hat

Explore Design & Create your outdoor hat

Create the style you want, with us!
SOME OF OUR CUSTOMIZATION

Options

Embroidery Options

FLAT EMBROIDERY
Flat Embroidery  
3D embroidery
3D Embroidery  
3D and flat embroidery
3D and flat embroidery
INTERLOCKED3D EMBROIDERY
Interlocked 3D Embroidery  
flat embroidery WITH DIAGONAL STITCH
flat embroidery With diagonal stitch

+ Upgrade Cost

3D and flat embroidery WITH DIAGONAL STITCH
3D and flat embroidery With diagonal stitch

+ Upgrade Cost

FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH
Flat embroidery With textured pearl fill stitch    

+ Upgrade Cost

3D EMBROIDERY WITH TEXTURED PEARL FILL STITCH
3D embroidery With textured pearl fill stitch    

+ Upgrade Cost

Custom Applique Options

screen print
screen print
TWILL PATCH
TWILL PATCH
woven patch
woven patch
emboidery ON WOVEN LABEL
Emboidery ON WOVEN LABEL
WOVEN APPLIQUe
WOVEN APPLIQUE

+ Upgrade Cost

towel embroidery
towel embroidery

+ Upgrade Cost

rubber label
rubber label

+ Upgrade Cost

SINGLE-PIECE DIE CUT PATCH
SINGLE-PIECE DIE CUT PATCH

+ Upgrade Cost

FELT FRAYED TWILL APPLIQUE
FELT FRAYED TWILL APPLIQUE

+ Upgrade Cost

EMBROIDERY ONSUBLIMATED PATCH
EMBROIDERY ON SUBLIMATED PATCH

+ Upgrade Cost

LASER ETCHED SUEDE PATCH
LASER ETCHED SUEDE PATCH

+ Upgrade Cost

LASER ETCHEDLEATHER PATCH
LASER ETCHED LEATHER PATCH

+ Upgrade Cost

Closure Options

PLASTIC SNAP
PLASTIC SNAP
PLASTIC BUCKLE
PLASTIC BUCKLE
METAL SLIDER
METAL SLIDER
VELCRO
VELCRO
METAL BUCKLE
METAL BUCKLE

+ Upgrade Cost

RECYCLED PLASTIC SNAP
RECYCLED PLASTIC SNAP

+ Upgrade Cost

LEATHER STRAP
LEATHER STRAP

+ Upgrade Cost

METAL BUCKLE
METAL BUCKLE

+ Upgrade Cost

Brim Lengths Options

You can also choose different brim lengths according to the selection of visors.

length of caps' brim

Build Your Own Patch

No matter what shape or size, build your own patch in three simple steps. First, pick the ideal embellishment option for your logo. Next, pick which type of fabric to build your patch out of and finally, finish it off with a finishing stitch.

Step 1 // Select your like Style Option

Available in funy & humor,sports & gaming, outdooers & photo,patriotic,states,countries, leather and so on.

trending patch hat
trending patch
countries patch hat
countries patch
funny patch cap
funny & humor patch
sports patch hat
sports & gaming patch
states patch hat
states patch
leather patch hat
leather patch
outdoor patch hat
outdoor & photo patch
patriotic patch hat
patriotic patch
Step 2 // Select a hat

Get Your Hat Game On PointWith Our Wide Selection Of Styles!

curved bill hats
flat bill hats
flat bill hats
trucker bill hats
trucker bill hats
Step 3 // Change your patches freely
patch cap
SOME OF OUR CUSTOMIZATION

Options

            FLAT EMBROIDERY                                 3D embroidery                                           3D and flat embroidery                                INTERLOCKED3D EMBROIDERY

            Flat Embroidery                                      3D Embroidery                                          3D & Flat Embroidery                        Interlocked 3D Embroidery  

            flat embroidery WITH DIAGONAL STITCH                                 3D and flat embroidery WITH DIAGONAL STITCH                                           FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH                                3D EMBROIDERY WITH TEXTURED PEARL FILL STITCH

         Flat Embroidery                                          3D & Flat Embroidery                               Flat Embroidery                                      3D Embroidery

   With Diagonal Stitch                                         With Diagonal Stitch                               With Textured Pearl Fill Stitch          With Textured Pearl Fill Stitch

    + Upgrade Cost                                                        + Upgrade Cost                                       + Upgrade Cost                                           + Upgrade Cost

            screen print                                 TWILL PATCH                                            woven patch                                    emboidery ON WOVEN LABEL

                SCREEN PRINT                                    TWILL PATCH                                                      WOVEN PATCH                             EMBOIDERY ON WOVENLABEL

          WOVEN APPLIQUe                                 towel embroidery                                           rubber label                               SINGLE-PIECE DIE CUT PATCH 

             WOVEN APPLIQUE                               TOWEL EMBROIDERY                                        RUBBER LABEL                              SINGLE-PIECE DIE CUT PATCH

             + Upgrade Cost                                            + Upgrade Cost                                                 + Upgrade Cost                                          + Upgrade Cost
                                                 

         FELT FRAYED TWILL APPLIQUE                                EMBROIDERY ONSUBLIMATED PATCH                                         LASER ETCHEDLEATHER PATCH                              LASER ETCHED SUEDE PATCH

FELT FRAYED TWILL  APPLIQUE           EMBROIDERY ON SUBLIMATED PATCH            LASER ETCHED SUEDE  PATCH        LASER ETCHED LEATHER  PATCH

     + Upgrade Cost                                                    + Upgrade Cost                                               + Upgrade Cost                                              + Upgrade Cost

PLASTIC SNAPPLASTIC BUCKLEMETAL SLIDERVELCRO

                PLASTIC SNAP                    PLASTIC BUCKLE                   METAL SLIDER                         VELCRO

METAL BUCKLERECYCLED PLASTIC SNAPMETAL BUCKLELEATHER STRAP

                METAL BUCKLE                   RECYCLED PLASTIC           METAL BUCKLE              SNAPLEATHER STRAP
                  + Upgrade Cost                      + Upgrade Cost                    + Upgrade Cost                  + Upgrade Cost

You can also choose different brim lengths according to the selection of visors.

  2.76inch brim cap

TIPS: These pictures are only for reference 

HAT CAP LOGO position front left HAT CAP LOGO position frontHAT CAP LOGO position front right HAT CAP LOGO position visor rightHAT CAP LOGO position visor centerHAT CAP LOGO position visor left   

              Front right                             Front                           front left                             Front left                            visor front                        visor front right                    

   HAT CAP LOGO position left sideHAT CAP LOGO position undervisor leftHAT CAP LOGO position undervisorHAT CAP LOGO position undervisor right HAT CAP LOGO position right side

              side right                             undervisor left                         undervisor                         undervisor right                          side right   

   HAT CAP LOGO position back rightHAT CAP LOGO position center backHAT CAP LOGO position back leftHAT CAP LOGO position above key holeHAT CAP LOGO position back flag label

              back right                            back center                        back left                        above keyhole                       back flag label   

LOOK ONE solid color          Contrast Stitching          Contrast Visor           Contrast Button & Visor

       LOOK ONE                                             LOOK TWO                              LOOK THREE                          LOOK FOUR

       Solid Color                                            Contrast Stitching                        Contrast Visor                        Contrast Button & Visor

  Contrast Button, Eyelets & Visor Stitching          Contrast Front Panels, Buttons & Eyelets          Contrast Side & Back Panels & Eyelets        Contrast Button, Eyelets & Visor                                                                                                                           

      LOOK FIVE                                           LOOK SIX                                   LOOK SEVEN                             LOOK EIGHT

Contrast Button, Eyelets &                     Contrast Front Panels,             Contrast Side & Back Panels     Contrast Button, Eyelets & Visor

    Visor Stitching                                           Buttons & Eyelets                                & Eyelets                                                            

No matter what shape or size, build your own patch in three simple steps. First, pick the ideal embellishment option for your logo. Next, pick which type of fabric to build your patch out of and finally, finish it off with a finishing stitch.

Step 1 // Select your like Style Option
Available in funy & humor,sports & gaming, outdooers & photo,patriotic,states,countries, leather and so on.

funny patch cap countries patch hat trending patch hat sports patch hat states patch hat leather patch hat patriotic patch hat outdoor patch hat


Step 2 // Select a hat
Get Your Hat Game On PointWith Our Wide Selection Of Styles!

trucker bill hats flat bill hats


Step 3 // Change your patches freely

patch cap    

         

VIEW OUR AVAILABLE

Fabric & Color

Cotton rips top

100% COTTON

cotton rips top white
COTTON RIPSTOP / WHITE
cotton rips top back
COTTON RIPSTOP / BLACK
cotton rips top khaki
COTTON RIPSTOP / KHAKI
cotton rips top olive
COTTON RIPSTOP / OLIVE
cotton rips top navy
COTTON RIPSTOP / NAVY
cotton rips top pewter
COTTON RIPSTOP / PEWTER
cotton rips top royal
COTTON RIPSTOP / ROYAL

Cotton Twill

100% COTTON

Cotton Twill Anchor
COTTON TWILL / ANCHOR
Cotton Twill Aqua
COTTON TWILL / AQUA
Cotton Twill Black
COTTON TWILL / BLACK
Cotton Twill Carbon
COTTON TWILL / CARBON
Cotton Twill Brown
COTTON TWILL / BROWN
Cotton Twill Carolina
COTTON TWILL / CAROLINA
Cotton Twill Avocado
COTTON TWILL / AVOCADO
Cotton Twill Cinnamon
COTTON TWILL / CINNAMON
Cotton Twill Army Camo
COTTON TWILL / ARMY CAMO
Cotton Twill Athletic Gold
COTTON TWILL / ATHLETIC GOLD
Cotton Twill Black Heather
COTTON TWILL / BACK HEATHER
Cotton Twill Charcoal
COTTON TWILL / CHARCOAL 

Nylon

100% Polyester  Lightweight

Nylon Steel
NYLON / STEEL
Nylon sky blue
NYLON / CAROLINA
Nylon Seafoam
NYLON / SEAFOAM
Nylon Royal
NYLON / ROYAL
nylon navy
NYLON / NAVY
Nylon Khaki
NYLON / KHAKI
Nylon Electric Blue
NYLON / ELECTRIC BLUE
Nylon Metal
NYLON / METAL
Nylon Fuchsia
NYLON / FUCSIA
Nylon Stone
NYLON / STONE
Nylon red
NYLON / RED
Nylon Black
NYLON / BLACK

FABRIC COLOR DISCLAIMER:

Please note that this visual representation of fabric color should be used for general guidance purposes only. Variation in computer displays may cause colors to display incorrectly. 

Not all actual colors match across all fabrics and some fabric tones can change due to shifts in material content. For critical shade standard assessment, please ask your sales rep to see their fabric swatch book.

Display color difference
color
VIEW OUR AVAILABLE

Fabric & Color

FABRIC COLOR DISCLAIMER:

Please note that this visual representation of fabric color should be used for general guidance purposes only. Variation in computer displays may cause colors to display incorrectly. 

Not all actual colors match across all fabrics and some fabric tones can change due to shifts in material content. For critical shade standard assessment, please ask your sales rep to see their fabric swatch book.

Display color difference
color
JUST A FEW OF OUR

Specialty Silhouettes

LARGE BRIM booine

LARGE BRIM booine

SMALL BRIM BUCKET

SMALL BRIM BUCKET

fleece winter bucket

fleece winter bucket

cycling hat

cycling hat

fold sun visor

fold sun visor

LOW CROWN VISOR

LOW CROWN VISOR

DIFFERENCES IN OUR

Knit Techniques

Here is a small sampling of popular knit techniques used on our Cold Weather Knits.

jacquard knit

 jacquard knit

waffle knit

waffle knit

flat knit

flat knit

3. ribbed knit

ribbed knit

GET IN TOUCH

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